Poultry Feed Pellet Machine

We are expert of pellet production equipment and plant. With rich experience of manufacturing and installing complete poultry feed plant project, We are the best and reliable supplier of animal feed plant machinery. All our poultry feed equipment is offered at the most competitive price.

The advanced animal feed manufacturing technology and professional engineering design ability ensure the best quality and safe feed, avoid pollution and cross contamination, and also reduce the production cost of animal feed factory project. If you are interested to know more details and latest price of our poultry feed pellet plant or the related feed processing equipment, you are welcome to contact us.

Flat Die Poultry Feed Pellet Mill

The flat die feed pellet machine. Flat die feed pellet machine’s hourly output generally ranges from 60kg/h to 1300kg/h. Almost all small-capacity pellet mills for pellet feed can be called flat-die pellet mills. We often say that single-phase electric chicken, duck, goose feed pellet machines, single-phase electric pig feed pellet machines, single-phase electric cattle, sheep feed pellet machines, are all types of flat-mold feed pellet machines.

The flat die feed pellet machine has a vertical feeding port, which is convenient for feeding and the hardness of the poultry feed pellets produced is large. The feed is semi-ripened, and it is a good helper for granulation of free-range farmers, small feed processing plants, and small farms. Various pellet feeds can be flexibly produced according to the different mold hole diameters. Achieve the effect of multi-purpose one machine, high return rate and effectively improve work efficiency.

Poultry Feed Pellet Making Process

Poultry feed pellet mill as explained earlier is a small and less complicated machine. This makes the processing of the pellets a bit easier to comprehend. The initial process is to bring the material for making the pellets. These includes soya bean meal, maize meal, vitamin among others.

Crushing

This is the first step to ensuring all the large grains are crushed into powder forms. The pellet mill has a grinding machine that is specifically for the crushing purposes. Maize meals, broomcorn, wheat, beans, oilseed meal, soya bean meal may be in large grains and hence must pass the process. They are taken to the crushing machine where they are crushed into fine powder. Without this process, it might be next to impossible to make pellets.

Mixing

This is where all the ingredients are mixed. The mixing machine is known as 9HLP vertical mixing machine. It has a large barrel where all the ingredients are put in different proportions. With the help of the machines, the powder is mixed in different proportions to form one mixture which is known as feed mesh.

Making pellets

The pelletizing system incorporates the pellet mill for poultry feed. This is meant to press the feed mesh and form pellets. It is able to make the pellets into uniform sizes. These includes the same diameter and length. This is to ensure that the poultry feed pellet mill produces the required sizes for different animals to ensure that it provides what is required and also avoid wastage during feeding. Flat die series feed pellet machine is widely used in small chicken feed production line and small cattle feed pellet mill.

Advantages Of The Flat Die Poultry Feed Pellet Mill Unit

It has a low production cost: The machine does not require too many people to operate. In fact, it requires just one or two people to operate it. This greatly cuts the cost of labor that largely affects the production cost. Low production cost leads to increase in the profit margin.

Reduced installation cost: The machine is simple and small hence it is easier to purchase and install it. You only need a few minutes to assemble the different parts. This reduces the amount of cash required to call a qualified personnel to assemble it. You only need one qualified personnel and another to help him.

It’s a low investment machine: Due to its small size, the pellet machine requires a small area. This reduces the cost of hiring a big area of installing it and also the time required to install it.

Has a wide application: The machine is capable of producing different sizes of pellets for different poultry and livestock animals. This means you can feed all your animals using one machine at the same time. It has made it easier for the farmers to rear different types of animals in their farms.

Flat Die Poultry Feed Pellet Production Line

Small flat die poultry feed line contains crushing, mixing, pelletizing, cooling, screening and packing pellets parts. Full line machines contain crusher, mixer, pellet machine, cooler, crumbler, screener, silos packing machine and conveyors ect. We will design the full pellet line Flow chart according to your raw materials dimension and specific requirement.

The maize and soya bean meal (store & directly feed on ground) is sucked into the Grinding Machine and crushed into fine powder. Any other powder/soft materials, such as wheat bran, bone meal, microelement, vitamin, etc, which don’t need to be crushed, they can directly feed into the Vertical Mixing Machine from its feeding port. All materials are mixed uniformly and discharged into the hopper of Screw Conveyor then feed into Temporary Storage Silo by screw conveyor. By Screw Feeder, the mixed materials are uniformly and continuously feed into the Pellet Mill then produced into feed pellets. The pellets are discharged into the hopper of Belt Conveyor then feed into the Pellet Cooling Machine through Air Lock. With the cooling process, the fresh & hot pellets are cooled, the pellet temperature is not more 5 than the room temperature. The cooled pellets are screened by the Vibrating Screen, then they can be packaged.

This poultry feed pellet production line can be used for processing livestock, poultry and aquatic feed pellets, which is specially suitable for medium feed factory, breed farm or aquatic base. It has the better raw material versatility, which can be suitable for pelletizing many kinds of raw material, such as corn, broomcorn, wheat, beans, oil seed meal and other materials . And also, this manufacturing plant for animal feed has the features of low energy consumption and high production efficiency for larger profits. We provide free charge of installation, and training, factory designing, and timely after-sale service.

Ring Die Poultry Feed Pellet Mill

First, the ring die feed pellet machine. The ring die feed pellet machine’s hourly output is larger than the flat die feed pellet machine, generally between 1 tons-15 tons. Often used in conjunction with a variety of large and medium pellet units. Our common large-scale cattle and sheep feed pellet unit is the matching ring die feed pellet machine. Choose different models according to different output

The feeding port of the ring die feed pellet machine is small, and because of the setting of its model, it is often equipped with a uniform speed feeder or a forced feeder. Depending on the quality of the feed required by the user, a conditioner can be added. The conditioner is generally used together with the boiler. The water vapor generated by the boiler can fully mature the feed and can also supplement the moisture content in the feed. Ring feed pellet machines are generally selected for feeds that need to be fully cooked.

Working Principle of Ring Die Poultry Feed Pellet Mill

The material is put into the screw feeder which can be easily adjusted for the feeding speed and getting proper material flow. After this, the material goes into a conditioner where hot steam can provide favorable conditioning. Then, the material temperature is maintained about 64-85 °C and moisture between 14-16% before entering the pressing chamber. In the pressing chamber, materials will naturally be compressed into pellet form through the die holes under the high pressure of rollers.

Features of Ring Die Feed Pellet Mill

• 1. Built-in steam collection conditioner can mix and cook materials fully and uniformly to meet special needs and ensure high quality of final poultry feed.
• 2. Driven by high precision gear transmission system which ensures high productivity (about 20% higher than belt transmission) and low energy consumption.
• 3. Adopt imported SKF bearings & NAK oil seals to get better transmission performance, stable operation and less noise.
• 4. Feeding device adopts frequency conversion speed regulating motor to guarantee the particles quality.
• 5. Multiple aperture ring die for choice, excellent craft of ring die with long service life
• 6. The international advanced compensation type spring coupling device is of novel and compact structure, reliable and low failure rate.
• 7. Overload protection and electrical control system to ensure stable performance.
• 8. Tow or three jacket conditioners can be customized to upgrade to be aquatic feed pellet mill for making high grade feed pellets.

Ring Die Pellet Mill Production Line

Raw Material →Feed Grinder →Feed Mixer → Feed Pellet Mill → Counterflow Cooler → Feed Pellets Crumbler → Feed Pellets Grading Sieve → Automatic Weighing and Packing Machine

The medium capacity animal feed pellet production line here refers to the 1-15TPH Feed Pellet Line. It is usually built for small or medium scale animal feed production factories. The medium feed pellet line can process feed pellets for poultry, livestock and also fish (aquatic feed). The main machines in this kind of pellet production line include: feed hammer mill, silo, mixing machine, ring die feed pellet mill, feed pellet cooling machine, feed pellets packaging machine, etc.

With years of experience in feed processing machinery R&D, We have more than 10 engineers in making business plans of feed pellet production lines for clients from domestic and abroad.

Product Features:

• 1. The ultra-fine 1.5mm millstone is used for breeding miniature birds, aquatic animals, etc., such as: (indigo chin, white eye and other birds breeding)
• 2. The 2.0 mm millstone is for breeding: parrots, thrushes, finches and other pet birds.
• 3. The 2.5 mm millstone is used for breeding: young rabbits, young chickens, young ducks, young geese, young pigeons, young birds, young peacocks, young aquatic fish and other small animals.
• 4. The 3-4 mm grinding disc is for breeding: rabbits, chickens, ducks, geese, pigeons, birds, peacocks, aquatic fish, etc. (3-4 mm specifications are 3.0mm, 3.5mm, 4.0mm for your choice)
• 5. 5-6mm millstones are breeding: pigs, cattle, sheep, dogs, pigs, horses (5-6mm sizes are 5.0mm, 6.0mm for your choice)
• 6. 7-12mm is generally used to make bait, large birds, mice and other large animals, and it takes a few days to customize (7-12mm specifications are 7.0mm, 8.0mm, 9.0mm, 10mm, 12mm for your choice)
• 7. If you have any special requirements, please note the diameter requirements of the particle machine grinding disc, and we will install, debug and ship according to your requirements.
• 8. The size of the aperture size of the grinding disc of the feed pellet machine is a kind of grinding disc according to the customer’s requirements. Please inform us of the type of animal you breed and the size of the animal in the process of communicating with us, so that it is convenient for us to give You recommend the hole size of the grinding disc that suits you.

Feed Pellet Mill Maintenance

Maintenance can prolong the service life of feed pellet mill, and ensure its good daily performance, reduce the chances of feed contamination and improve pellets output efficiency. Maintenance for feed pellet mill can be divided into: routine maintenance, emergency maintenance, call-in maintenance and preventive maintenance.

Routine maintenance are done based on a scheduled basis, which consists of lubrication of bearings, replacing wearing spare parts of feed pellet mill equipment such as die or rollers of feed pellet mill, and checking oil levels in gear boxes.

Emergency maintenance refers to reacting to unscheduled breakdowns and actions must be taken immediately.

Call-in maintenance usually involves an emergency situation where the people required are not at hand and must be summoned from somewhere else.

Preventive maintenance consists of scheduled inspections and making adjustments and repairs to feed mill equipment, such as the replacement of worn parts prior to failure, based on observed conditions or known useful life spans, to make sure it is in proper working order.

Poultry Feed Pellet Machine Manufacturer

We are a reliable feed pellet machine supplier in China, with decades of experiences in livestock and poultry feed manufacturing process.This small feed plant is one of our hot sell equipment for small poultry feed making factories around the world espacially in India. If you want to buy chicken feed pellet mill for starting your own mini poultry feed factory, it should be your best choice! Whenever you are interested in our equipments for making feed pellets, don’t hesitate to get in touch!